Industrial Condition Monitoring
What is Industrial Condition Monitoring?
When it comes to operating industrial machinery, there is far more work involved than simply installing the equipment and stepping back. Particularly in situations where critical process equipment is in play, the monitoring of the health and condition of the equipment is vital.
SkyTOp Industrial Condition Monitoring software is a predictive maintenance system that monitors the condition of a machine with the intent to predict mechanical wear and failure.
Without insightful machine monitoring systems in place, you can miss out on important signs of impending catastrophic failure. It allows the maintenance engineer to assess the situation without interrupting the means of production.
Why do you need Industrial Condition Monitoring?
Industrial condition monitoring is important because it provides information about the health of a machine. It is utilized to better understand the current health and performance of equipment. Each piece of equipment must be measured for performance to ensure the system as a whole operates efficiently and to avoid failures. You can use this information to detect warning signs early and help your organization stop unscheduled outages, optimize machine performance, and reduce repair time and maintenance costs.
SkyTOP ICM helps save money, time, and resources. While there is cost involved with monitoring, it is usually minimal compared to the downtime associated with doing maintenance too often or making unexpected repairs. It also reduces the labor cost as it reduces the man power required to assess equipment condition.
SkyTOP ICM is used to predict (and therefore assist in avoiding) unplanned equipment failures. It allows engineers to anticipate a potential failure and take action. It is better to be down for a short time to replace a worn part than to have a failure that requires an unknown amount of downtime.
With SkyTOP ICM, you are able to get frequent and reliable updates about your machinery and have a real-time list of potential maintenance tasks and their priority. This can help you to liaise with maintenance team and plan around scheduled projects, saving you time and money in the process.
With SkyTOP ICM, you have access to a constantly updating pool of data on your machinery. This information can prove invaluable when formulating and analyzing Key Performance Indicators (KPI’s) and measuring your manufacturing and output success. This, in turn, can allow you to make informed decisions when for example, purchasing new equipment.
Faulty machinery and broken components costs organizations lots of money through production losses. Not only does this dig into your potential profit margin, but it can also have adverse effects on delivery schedules and agreements with clients. With SkyTOP ICM, you can be sure to maximize your production output and meet your deadlines.
With SkyTOP ICM, you are able to use performance monitoring to determine specific faults that may require attention. This helps to ensure that your equipment is performing at the best state possible which in the long run, improves the longevity of the equipment and helps save costs.
With SkyTOP ICM, you can improve the precision with which maintenance is performed. This ensures that the equipment is performing at its optimal state. This makes it highly reliable.
Since the equipment is being monitored to prevent and also predict any maintenance issue, SkyTOP ICM enables you to monitor critical clues and this helps prevent unexpected repairs which could bring the equipment to a halt. This reduces the down time of the equipment which prevents production losses.
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